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NEW ARATWIN STICKPACK MACHINE
Published By Various Industry Magazines on 14/12/2004

NEW ARATWIN STICKPACK MACHINE

Spanish packaging company Aranow, have launched ARATWIN; a completely new vertical multilane machine to pack TwinPack stickpacks.

A TwinPack consists of two single serve portion sticks joined together, allowing two different products in the same pack to be totally separated from each other. Suitable products include: liquids, granules and powders.

A typical 4-lane AraTwin machine is capable of output speeds of up to 200 sticks per minute.

The twin stickpack concept is especially useful for complimentary products, value adding, bundling offers, sampling and promotions.

Specific industries and applications include:

Food:
• Tomato sauce & Mayonnaise
• Oil & Vinegar
• Coffee & Sugar
• Soy & Chilli sauce

Pharmaceutical:
• First Aid kit products
• Topical creams

Cosmetics:
• Shampoo & Conditioner
• Day & Night Cream

Beverages:
• Spirits & Mixers
• Powdered electrolyte sports drinks

ARATWIN SPECIFICATIONS

CONCEPT
• Multilane Packaging machine with intermittent motion to form, fill and seal TwinPack sachets from a reel of heat sealable material.

FRAME
• Monoblock high resistance carbon steel frame.
• Powder coated and baked at 140ēC temperature for high resistance and protection in unfavourable atmospheres.
• Special design for easy cleaning and easy access
• Electrical installation totally separated from the mechanical and pneumatical parts, avoiding heat transfer.
• Touch screen integrated in the frame body.

MAIN MOTION
• Main motion by means of a motor-reducer with variable speed adjustment from the touch screen.
• All mechanical operations are situated in the interior of the frame, totally insulated and protected.
• Film driven via the horizontal sealing jaws, directly controlled by the motor-reducer from the main drive.
• Centralised lubrication with only one point of distribution.

UNWINDER
• Automatic unwinding system.
• Unwinder totally covered by Macrolon safety guards.
• Pneumatically operated expandable reel holder shaft, to speed up the film reel replacement.
• End of reel detector with automatic machine stop.
• Reel holder adjustment, via motorised automatic centring system from the touch screen.

REEL CUTTING
• Pressurised independent cutting system.
• Titanium disc cutters.

DOSING SYSTEM
• Stainless Steel funnels with forming tube.
• All parts in contact with the product in Stainless Steel AISI 316.

FORMING
• An independent lane system forms each TwinPack lane to double tube form.
• Dosing-forming tube, especially manufactured to provide a perfect form and seal of the TwinPack to avoid possible seal defects.

VERTICAL JAWS
• Number of sealing bars depending of the total machine lanes.
• Automatic opening of the sealing jaws in case of machine stop, to avoid overheating the film.
• Tip-up vertical jaws in 180ē, and handle for easy cleaning without burn risk (no tools required).
• Heat protection plate in the vertical sealing group.

ROTATIVE SEALING JAWS FOR THE TWINPACK FORMAT
• Vertical Sealing jaws: rotative rollers to divide the two different products.

HORIZONTAL JAWS
• Horizontal sealing jaws composed of two symmetric sealing jaws for perfect StickPack sealing.
• Independent temperature control in relation to the vertical sealing.

STRAIGHT HORIZONTAL CUTTING
• Independent and mechanical straight knife, operated by a brake- clutch motor.
• Installed on an independent station, situated after the horizontal jaws.
• Symmetric and reversible cutting knives.

ELECTRONICAL SETTINGS
• Machine control panel with colour touch screen display and test system to control all machine functions.
• 9 programmes in 4 languages.
• Sachet length adjustment electronically controlled from the touch screen.
• Print registration Photocell for centring printed film, automatically adjusted from the display.
• Production data: speed, total production by quantity and by time, stop times and control of packaging material consumption.
• Change of operation by password.
• Temperature control from the touch screen and independent for each sealing jaw.
• Alarm signals on touch screen display contain help prompts.
• Possibility of connection via modem and Ethernet.


PNEUMATICAL CONTROL
• Maintenance unit with air key, sub-micronic filter and digital pressure gauge.
• Centralised rack of valves, insulated from the mechanical and electrical parts.

SPECIFICATIONS
• Macrolon safety guards, Schmerzal safety micro switches.
• Standard colour: RAL 9007
• Max. diameter 400 mm. Internal diameter 70/75mm.
• Sound level: DIN 45635, less than 80 db/A